Intelligent robot cutting system

First, the equipment function and scope of use

※ HV unbridged groove

※ Up and down HV groove

※ Special bridge HY groove

※ Up and down HY groove

※ 多坡口

※ The groove angle is cut from 30° to 90° on the front side

※ The groove angle is cut from 15° to 89° on the reverse side.

※ Maximum cutting thickness: 300mm

※ The largest workpiece size can be processed: 6000mm×2000mm

※ Working surface quality: no oxide scale, no slag, roughness Ra≤25

Second, the working environment

※ Power supply: 380V±10%, 50Hz±1, three-phase four-wire system

※ Ambient temperature: -10 °C ~ +45 °C

※ Relative humidity: <90%.

※ Air medium: non-corrosive gas

Third, the equipment features

※ The simplest offline programming

※ Absolutely accurate groove accuracy

※ Absolutely accurate bridging size

※ The shortest processing time

※ The highest precision

※ Economic benefits are high enough to start from 1

※ Automatically adjust the cutting size

Fourth, intelligent robot cutting robot system overview

At present, the traditional groove method mainly adopts the beveling machine, the automatic grooved car, and the artificial groove. Like these traditional groove methods, there are some differences in the quality of the groove surface, the large amount of manual assistance, the inconsistency of the blunt edges of the groove, the limitation of use and the low production efficiency. Although the advanced robot bevel system has been accepted and used by a large number of enterprises, there are also many problems, such as: the deformation of the coffin, the application of small batches, the difficulty of programming, and the accuracy of repeated positioning of the workpiece. Guaranteed and so on. Compared with the traditional groove method, the system solves the disadvantages of poor groove quality, large manual assistance and low production efficiency. Our company's intelligent cutting system is an advanced groove system that has been introduced from Germany by combining the above drawbacks and difficulties. It is currently unique in China. The system can realize automatic programming of imported 2D drawings, different groove on the same side, repeated positioning error of workpiece up to 20mm, arbitrary curve on the edge of the groove, which can effectively solve the problem of workpiece blanking deformation, groove Dimensions and blunt edge retention are uniform and, most importantly, the system enables efficient production in small batch sizes.

The system is mainly composed of robot body, robot control system, robot teaching device, flame cutting system, robot special groove software system, laser measurement system, robot slide table, robot anti-collision device, cutting platform, cutting waste waste collection hopper and Safety fences, etc.

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